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Roofing Advice Page Updated 11 / 2012 |
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There are 4 important concepts to consider regarding any roofing material. How does your roof measure up?
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Below are some examples of the roofing repair I've done in the past. Along with good advice on how to avoid getting screwed by Roofing Contractors. I hate to sound so paranoid, but I've yet to see evidence of a decent Roofer over the last 2 decades with the 3,000 roofs I've been on and seen close up. I've seen too many Homeowners get taken by these shysters. Their Salesmen will talk a good line, but that does not mean they will have their workers do what they promised, so you need to stand firm to help change this worst avenue of construction work for the better. If we don't do it who will? Stand your ground! Here is what an aged asphalt roof looks like. Click on the photo to get a better look at the dried up river-bed look of these shingles. If it is not this bad with broken off missing shingles then your leak is most likely caused from a flashing issue and a full roof replacement will most likely no solve those leaks, which was still the case on this house. The caulk seen at the base of this chimney shows what they had done to temporarily fix the leak, since it was not flashed properly. If flashed right there should be no need for any caulk sealer. Even this mastic used has begun to crack and fail. There is still over a 90% likelihood the Roofer will not properly reflash your chimney when reroofing your house. When your Roofer is called back to fix the continuing leak he will say it is not his responsibility to reflash the chimney. That it is the Brick Mason's job. That would be fine if he had bothered to call a Mason in to do it and finish your roof. It is a lie. He was under contract to be responsible to make sure the roof is reflashed properly with new material. Why I went from gutters to roofing for a few years, and back to only replacing gutters again: I have been up on several thousand residential and many commercial roofs and followed over 5 dozen Roofing Contractors here in the Portland, Oregon Metro area with my gutter installation work, where I've seen their work close up. I have yet to see evidence of a decent roofer who uses a reasonable set of good ethics in their work. I wish that was an exaggeration. In stead I have thousands of horror stories and frequently warn my clients about these issues, even though it has little to do with my work. I did carry Roofers insurance for a few years and had done a dozen or so full roofing replacements with the high standards listed on this web page. I'd of course work much slower than any of the other Roofing Contractor's teams of workers, so I simply could not do the volume of work to afford the high cost of that type of liability insurance. I'd spend a month to replace a roof and gutters on a medium size house doing it the way I felt was needed, where they would reroof the same house in a few days. The Roofers in this area have screwed up so badly w/o even getting past the 1 year minimum warranty required by the CCB to the point that this area of work has become a guarantee of poor workmanship in pretty much every case. I felt bad for my clients; seeing them get taken every single time. The Oregon Contractors Construction Board (CCB) already knows full well what a huge problem this is (since well before I got my contractors license 1993), but for some strange reason they still have not done anything to resolve this issue. I say this because the CCB has reported around 80% of all claims they have to resolve are due to faulty roofing work showing up within the first year of completion. That is after the Homeowner had already exhausted their efforts to resolve this with that Contractor. After that first year your claim would be deemed as invalid and thrown out no matter how severe the damage was, or what evidence you have. But there is a far more sinister problem we need to address here. If they illegalized steel flashing we could reduce this hazardous construction debris landfill by 1/3 if not more just from premature reroofing work that we all suffer with. Just as with car manufacturing; the oil industry has sought to infiltrate the roofing industry to keep them from providing any rust free alternatives to steel flashing, so your flashing will not last even as long as low life 25 year roofing shingle. Just so they can sell more asphalt roofing, which is a petroleum product as you know; deemed hazardous waste. Any product is only as good as it's weakest link. I've seen how the asphalt shingles will last their promise; only because of the rock over them that shield it from the harmful UV exposure from the Sun. So the blame is not directed on those companies who sell asphalt roofing shingles, but you do not see how they have their hand in the pot to cause the real problem: steel flashing. Because of this shoddy workmanship Roofer's insurance is over 500% more; compared to all the other types of construction work. After a while I could not avoid the reality of how it simply was not worth the cost to continue doing roofing jobs. I do not carry the appropriate liability insurance to do roofing work, so I am not able to sell any roofing jobs, which also makes this web page unbiased information. If it were to come to the attention of my insurance carrier that I did any roofing related work now they would drop me, since they will not cover any Roofing Contractors at all, just like most insurance carriers. It really is that bad. I would be effectively out of business, hence why I do not market this kind of work and will not do roofing projects any more, so don't ask. This web page is only to help educate Homeowners and hopefully a few Roofers about what is required for a decent roof cover. Homeowners Beware: Liability insurance for Roofers is becoming nearly impossible to get now, besides being far too expensive. Many Contractors who sell roofing jobs do not have the right kind of liability insurance, so you are not actually covered if they mess up. This has nothing to do with the dangers of roofing work. That's covered by Workman's Comprehensive insurance, which is 2X more than any other type of construction work. Their liability insurance is to protect the Homeowner from faulty work or damage resulting from their roofing work, so this means the Homeowner is not protected in many cases and these Contractors wind up with multiple claims in small Claims Court after the CCB had already removed their license, yet they will continue to sell roof jobs. To help fight this scourge in our society I have added information and photos here on this web site to help people learn how to avoid getting taken advantage of by 'Roofing Contractors'. It lists what to demand, so you do not get abused like this further. Sadly few Homeowners research this information before they are suffering a terrible loss from this type of work on their house. |
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What
type of roofing is best for my dollar?
What kind of roofing problem issues am I likely to encounter? |
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Flat
Roofing: Flat roofs are those with a 2/12 pitch or less. There are several types like: Hot tar, often covered by large rocks to shade the asphalt from UV Wide rolls of asphalt material with the seams tarred together Torch-down Large vinyl sheets blanketing your roof Standing seam metal roofs Flat roofs are very impractical here in the NW especially, where we get a great deal of rain fall and debris from near by trees that grow so well with all this rain we get each year. Flat roofs are always a problem for several reasons and do not last long. You are lucky to get more than 10 years out of it without major service. One problem is they must be installed perfectly to seal out the rain water. They often will have rain water puddle on the roof and collect debris in these puddles, which will turn into thick heavy mud. The sole purpose of the sand on the composite asphalt roofing shingles it to shade the petroleum material below from the harmful UV rays of the Sun. Very few flat roofing materials are made with some sort of rock shade. Slick talking sales-people will try to sell you a PVC blanket to cover the roof with, but don't be fooled to believe it will not suffer the same sort of damage from the Sun, or worst yet; wind damage from the lack of fasteners. Moss is also a common problem for any type of roofing material. The easiest and quickest solution for this is to wash it off with a pressure washer. Although, this often does more damage to the roof than the moss. You will be hard-pressed to find a contractor to spend the time and effort to clean it off safely. Read over our Moss Treatment and Control web page for more details and better solutions. Cleaning those roofs with a pressure washer blasts off a large percentage of the sand or paint, and then the sun rays will rip the roofing to shreds in the next few years. I designed a flat roofing process that is better than any other concept I have seen, but it is not geared to be installed by the average dim-witted Roofer. Most any successful roofing product has to be simple enough to be installed by the stupidest Roofers out there. You can contact me for more details about this concept for flat roofing pictured here. |
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Asphalt Composite Roofing: I would have to say that composite roofing is the best value if installed correctly and they use a rust-free flashing that will last as long as the shingles, which is a huge problem. The down side is how this is considered hazardous waste and polluting our landfills by the thousands of tons each year locally. (a) It seems to at least go it's promised life span, as long a good rust free flashing is used. A simple magnet test can reveal what type of flashing they are about to use. Only steel will attract a magnet from it's iron content. You must be there to inspect it and insist they do not use any steel parts including the nails that hold the shingles on. You cannot trust what their Sale Rep says. You may even have to order the aluminum flashing yourself from a local sheet metal shop for the Roofer to use, and make sure they use it. They may substitute steel flashing, and scrap your aluminum for a profit. (b) It remanins much safer to stand on decades later to access the roof for cleaning or other service that will be needed on the roof. (c) The cost is more reasonable than most all the other roofing products. (d) Improper flashing is the most common failure of roofs. Why pay more for more expensive roofing when there is no difference in how it is flashed? It is better to pay more to insist on rust free sheet metal flashing and have it flashed properly than buying a more expensive roofing product like tile. Otherwise you are just burning thousands of $ and contributing to more hazardous landfill. (e) Composite roofing is less prone to damage from hail storms or workers accessing the roof. (f) Snow loads are less apt to slide off than other roofing products, which can destroy gutters, cars, landscaping, or other property, and people. Snow loads can present a grave risk to people or animals trapped under it's fall. They have snow guards, but they are more problematic than they help. Snow gards added means there will be more holes punctured through your roofing, they trap debris on the roof, which causes more moss, they are unsightly, and pose a hazard for workers needing to access your roof for servicing.
Pabco makes a shingle pattern in a 35 to 40 year composite shingle. It is in a diamond pattern, so it looks attractive, but most of all it leaves no traps for small debris to be caught in, which causes much of the moss growth issue. I do not hold much stock in warranties, but the better life roofing tends to be thicker, so it is more resistant to high wind damage. |
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Cedar Wood Shake Roofing: They gave up using wood shakes as the actual protecting roof cover over half a century back for good reasons. Think of a shake covered gazebo at one of the parks, where you can see daylight through the roof in hundreds of spots, so you know it will leak something terrible when it rains. Yet, for some strange reason it had made a huge fashion comeback by using cheap fragile tar paper as the actual protection to keep out the rain water. These modern wood shakes are nothing more than the shade cover for the asphalt saturated paper. This is not a joke. I highly advise against the best quality wood shake roofing for numerous reasons, besides how dangerous they are for us workers to be up there on your roof: (a) Far Too Expensive: cost way too much for the short time span they actually last. (b) Poor Installation: Due to the irregularity of the material, it is very sloppily installed, leaving many errors that will allow water under this exterior layer and cause leak, let alone in a high wind situations. Faulty new shakes are often not discarded. (c) Serious Moss Problems: They grow mildew and moss worse than most any other roofing, making them terribly dangerous to access the roof for any cleaning or maintenance, so the workers have to wear special shoes with steel spikes on the bottom (no joke), which will tear up your wood roof and leave unsightly irregular pock marks on the shakes from their foot prints. (d) Flashing Problems: It is very rare that they flash it right, let alone use rust free sheet metal. The flashing they use in over 90% of the roofing projects is cheap painted steel, which will rust through within a couple decades, so the 40 year warranty for the shakes is completely irrelevant. (e) High Maintenance: costing around $1k to $2k a year to properly clean and treated with chemicals and fire retardant to keep it under warranty, so most Home-owners don't bother to have it treated, since the cost out weighs the cost of re-roofing in half the time, so the shakes are typically lasting only 20 years at best. Many shakes will need replace well before whole roofing is needed, yet near impossible to replace individual shakes that are damaged, and impossible to replace them with hidden fasteners. (f) Poor Ridge Cap Design: roof ridge and hips are only stapled together with these irregular pieces. They are connected with exposed steel staples and are not done well at that. They are prone to rust and fall apart. Even in the best situations, they do not seal the roof along these top edges. A ridge cap metal would be far better, but can look odd. (g) Fire Hazard: This type of roofing can be treated with a chemical fire retardant, but there again it is very expensive to have it retreated to maintain it's resistance to even small cinders lighting on the roof, so it remains one of the most flammable roofs known. (h) Fragile: prone to these shakes crack apart at the supporting nail or staple. Will be greatly damaged underfoot from workers wearing cleated shoes, and not being told which shakes need replaced when they're done. Broken branches hitting the roof. Just normal weather damage with whole pieces becoming dislodged from the roof. They also have been known to be completely decimated by hail storms, resulting in a full replacement. I happen sit on a jury case involving a huge law suit regarding damaged cedar roofing in Kansas and Texas from a freak hail storm back in 1996, so don't think it cannot happen where you live. (i) Frustrating: you will become very frustrated by the frequent gutter failure this roofing causes; with the chunks of wood breaking off and landing in your gutters. Then those chunks float over to the outlet and plug up your gutters quite often. If that is not enough reasons: (j) Down Right Ugly!: Some people think it looks charming, and whole neighborhoods require this type of roofing, but I think if we try to see it for what it is we will see how it actually looks terrible! (The Emperor is really naked, isn't he?) You have smooth planed boards painted for your siding or some imitation of wood siding, so why then would you consider having a rough split wood shake roof that makes your house look like an old shack or barn? Charming? Really? That makes no sense. If you think about it logically it's like a beautiful woman in an evening gown wearing an old tattered straw hat. If that was not bad enough; it then turns an ugly gray from the Sun's bleaching UV rays within just a few years, unless you pay thousands of $ to have the roof treated frequently, which rarely winds up happening, since 20 years of that and you would have paid enough to buy a new roof or 2. If you fully understood the many disadvantages I've experience accessing these roofs you would also see them as the most hideous option one could consider. |
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Metal Roofing: Many Homeowners are being fooled into paying extra money for a steel metal roof cover due to the unrealistic claims suggesting they have a 50 year paint finish and shed debris far better than any other type of roofing, yet they really will not last more than 2 decades, regardless what their Sale Rep emphatically claims and you will want to replace them far sooner that this, because of the many disadvantages listed below. Remember; you can tell if a Salesman is lying by seeing his lips move. Beside the hundreds of metal roofs I've been on; we lived under a metal roof for a 4 years in Lake Oswego (2003-07) and it was already beginning to rust after less than a decade. I had to fix a few leaks over the kitchen, so I would know how there's not much good to say about a metal roof, other than it is the only type of roofing that can be recycled when it needs replaced. Not that you would benefit from that directly though. Many people would be quick to disagree with my opinion of metal roofs, but if you read through this carefully I cannot see how anyone could truly debate these issues. No matter what metal it is made of metal roof panels are not a good material to use. Cheap steel accounts for over 90% of what's used for metal roofs, so the main issue should be quite clear: it will rust big holes and your roof will leak. If you could get them to make your roof cover with aluminum or even expensive copper it will not make for a good roof. Here are some of the major problems with any metal roof: (a) Aesthetics: other than copper, a shiny painted metal roof may look nice and modern on businesses structures that wants to draw attention, but they look absolutely atrocious on most any residential house. Far from casual or inconspicuous looking. They are great if you happen to suffer from a lack of attention disorder, but in that case I would highly recommend therapy that should be more helpful in the long term. (b)
Noisy, Noisy, Noisy: be it from the
Sun
coming out between the clouds, causing sudden expansion or
contraction that is different than the wood structure underneath, making them pop
and creak. (c) Rain and Snow: rain will shoot so fast down the roof panels that it will often over shoot the gutters. Especially at the valleys. But more importantly thick icy snow loads will slide off even on low slope metal roofs and often cause a great deal of damage to the gutters and other valuables like cars, property, landscaping, animals, and people. See our Sheet Metal Roofs & Snow Page for more details and photos. (d) Rust: I have seen in this area of the country that not only most metal roofing are made of cheap pre-painted steel in order to compete with other roofing products, but it accounts for well over 90%, since most people are not aware of the dramatic difference in sheet metals like aluminum or copper. The manufacturers are making unrealistic claims of a 50 year pain finish, which is simply not holding up more than a decade or so. It is a fact that cars have a far better paint finish. Even when you have your car waxed on a regular basis you still need to have it re-painted within a couple decades? Are you going to pay someone to clean and wax your roof every 6 months? Of course not! How much would that cost? To strip the worn paint down, prime, and a new coat of paint would cost more than a full replacement with new tile roofing. I have witnessed lots of evidence of metal roofs beginning to rust in less than a decades and be nearly paint free within 3 decades. Of course covered with rust and suffering many holes through that thin steel sheet metal. Once rust begins to form it is too late to just have it re-painted. The paint may stick to the rust, but the rust would just flake off the remaining steel. It would have to be carefully sanded down, which is very costly, and would cause a penetration of the thin sheet metal. The roll forming machines that make these roof panels are known to crack the paint before this roofing panels are even installed on the roof. This allows for the beginning a cancerous rust to form right from day one. They also get scratched up from the installers and other workers who will need to service the roof from time to time, like cleaning your gutters. It is a stress you are not going to enjoy worrying about the paint getting scratched up. (e) Function: roofers do not seem to know how to flash and seal a roof properly, and will not even take the time to bend a drip edge along the bottom edge, causing the rain water to trickle back under the roof, dribbling behind the gutters causing dry-rot, or shooting over the gutter in a heavy down pour. (f) Stability: metal roofs have been commonly known to not be fastened down well enough, and have ripped right off houses in high winds. Which has caused a lot of damage and death from these flying blades of metal, besides the damage inside your house you'll suffer before it can be repaired. (g) Leaks: these need an expensive high temp Water & Ice Shield underlayment put on before any metal goes on your roof, yet this is rarely done. They are very hard to flash properly around the many obstacles found on most any roof, and high winds will easily blow rain water up in these areas causing damage inside your house. Especially around chimneys, sky-lights, roof-vents, pipe-vents, and dormers. They will trap a lot of debris on the roof above and around these obstacles and especially in the valleys, which will decompose and hold moisture against this metal and accelerate the rust issue listed above. (h) Dangerous: they are very dangerous to access for servicing, since they mildew in short order and become very slick when even lightly damp from morning dew. They become slick like a water slide. Wood shakes also moss-up like this and become very slick, but at least we can wear special cleated boots. There are no special shoes to make metal roofs safe without scratching up the paint surface. (i) Expensive: even if they did last as long as they claim, they are still over priced. Clearly with all the disadvantages of metal roofs listed above they are not only a very bad choice even if they were half the cost, so they are a huge rip-off at what they normally cost! Enough said? |
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Real & Imitation Tiles made of Clay, Fiber/Concrete Mix, Painted Steel, Plastic, & Slate: These can look very snappy on a house, but there is a huge difference of lasting quality between these materials. Clay and slate will last a good long while if done right with rust free flashing. But there's the main issue that prevents these from lasting 1/3 as long as the Salesman's claim. Most Roofers will use cheap painted steel flashing, so this type of roofing will only last a couple decades even if it was flashed correctly. Remember; you can tell if a Salesman is lying by seeing his lips move, so even if he says this will have rust free flashing you will still need to be on-site to test the flashing with a magnet before it goes up on your roof, and then insist they take it back to get aluminum or copper flashing in stead. No matter what delays this would cause you'll need to stand your ground, or you've lost 2/3 the value of this roofing contract and life span of this roof, not to mention all the stress you'll suffer down the road. Problems: (b) Poor Flashing: It is clear flashing is the #1 cause of roof failure, but even though you paid through the nose for a tile roof; in most cases they are still not flashed any better than any other cheaper types of roofing, so it fails just as soon (no joke). These 80 year roofs are only lasting a couple decades. You will not likely know where the leak is coming from, so another roofing contractor will tell you the whole roof needs replaced only because he wants to sell you over 10 times the cost of what the roof actually needs to repair it. (c) Not Installed Right: finding good craftsman to properly install a tile roof is rare, let alone a slate roof. Later service is then just as hard to find, if not harder, since Roofers do not want to be bothered with small repair projects that are not as profitable. (d) Fragile: most any roof tile are fragile. Some more than others. Making it very costly and stressful to have any service or cleaning done. The concrete and concrete composite tiles are very fragile, no matter what lies the sales-person may claim. The composite tiles are also prone to more damage from exposure to the elements. Metal tiles are hollow and impossible to walk on, so this will be a huge problem down the road. Those with plastic in them will degrade significantly within a decade. Fallen tree branches can be very destructive, and the leaks will cause a good deal of costly internal damage before you may realize what happened. (e) Not Water Tight: Clay is actually rather porous, unless they are made with a kilned glazing (like dish ware), but is that much more costly, there for is very rare to see. Also, they are loose fitting and do not overlap each other very much, so strong winds can blow rain water up under the tiles and caused water damage. For this reason an expensive Water & Ice Shield underlayment is needed, yet rarely done. (f) Weight: They are very heavy, and could cause structural damage to the roof structure if not framed well enough. Especially under thick snow loads. (g) Moss: They grow moss and mildew more than composite roofing, clogging up the gutter each year and damaging the tiles, becoming very unsightly. |
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Thatch Roofing: They seem charming, but get infested with critters and other contaminants.
Problem: |
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| Roofer's Business Insurance Coverage Isuses |
First off, most Contractors do not carry the proper liability insurance required for doing roofing work or the workman's comp that covers their workers for being up on a roof. This liability insurance is about 5 times as expensive as any other type of construction liability insurance. This has nothing to do with the dangerous nature of roofing. That is what Workman's Comprehensive Insurance is for, so if a worker falls off and gets hurt they will not have to sue the Homeowner. As long as they do have the proper Insurance to protect them. Their liability insurance is to protect you incase the Roofing Contractor or his workers screw up the roofing project and damage your house or property. It seems that the Roofers in this area have been doing such crappy work that they have accounted for 70 to 90% of all the claims processed by the CCB for Oregon and driven up the cost of this type of insurance. This is one of the worst statistics you are likely to run across in any field. And that is even considering how most Homeowner are not able to act on their complaint within the first year of completion, so it becomes a moot point, as their claim is invalid, since the CCB only requires a 1 year warranty by all licensed contractors. Few homeowners will really check into Roofing Contractor's background for reported complaints, and check to verify they carry the proper insurance to cover roofing work. Take the time, or you will be sorry I can assure you. Ask for a detailed written warranty that is longer than one year. There should be no reason a reputable Roofer would not be proud to write you a 20 year installation warranty if they truly believe in their work. |
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Safety Measures are Rarely Used |
| OSHA is the department that makes
up the standards for
safety requirement: Occupational Safety Hazard Administration. They say a
worker needs to be tied off to a safety anchor that connects to his safety
harness if they are working more than 10' off the ground. OSHA approved
equipment of coarse. This equipment is expensive, needs replaced if it is
ever exposed to the stress of a fall, limits the worker's
mobility, which of coarse impairs their productivity. So you are not too
likely to see Roofers wearing these harnesses. I always wonder how the
worker is suppose to get up to the peak of the roof safely to even hook
themselves to this anchor that is not even there in most cases? Let alone go up there with tools to install this
anchor point. They do not have a lot of Inspectors and do not have a system
to know where these work sites will be and when, so it is rare to see a Safety
Inspector at your job site. In my 15 years up on roofs on a regular basis, I have yet
to see one Inspector at any of my job sites, so you'll be the only one to safe guard your work site. As stated above, if your Contractor does not have the proper Workman's Comp insurance on their employees, which is about twice the cost, if a worker injures themselves their only recourse is to sue you the Homeowner. No joke! The proper Workman's Comp is so expensive that it is probably more common than not those workers are not covered. This is one detail you will need to check out before hiring a Contractor to do your roof. Don't just take their word for it. Most people don't bother or know how to do these sort of background checks. You can insist on getting their insurance carrier's contact info and their policy numbers. It's as simple as that. Remember; there are two different types of insurance they must carry by law to do business. If they give you any flack about this issue, you will know not to hire them. |
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Removal of the Old Roofing |
| If there are already two
layers of old roofing, insist that your old roof be removed before a new one
is installed. Three-layer roofs might not comply with FHA mortgage
inspection practices and if you are considering selling your home anytime
soon, you may have difficulty closing or worse, be asked to tear your new
roof off and re-roof it after removing the old roof layers. A full tear off is the only good way to get a reliable roof job. Most people think it is just to get a nice flat laying roofing material, but that's only one advantage. Most Contractors will use short nails or staple to minimize their costs. When there is several layers of roofing left on the roof, it will not allow for those short nails to have a good grip into the wood deck of your roof, and may cause the roofing to be more prone to wind damage or even dislocate and slide down opening your roof to leaks. Also, it adds a great deal of weight to your roof structure, and there is only so much weight the roof structure can handle. It may not seem like a lot, but I have torn off 12,000# a single dwelling house. Adding another 6,000lb to it with the new roofing being applied, that makes it 18,000lb total. Was your roof built strong enough to use it as a parking lot? It better have if you are going to put that much weight on it, yet your roof is 1/3 the strength of the floor in your house. Some older houses I have seen have 32" spaces between the roof trusses, instead of the modern code of 24" apart. And if that were not bad enough, they had no cross bracing inside, or had it removed for better attic storage space. I could see the roof sag from the weight of just a single layer of roofing, and felt like I was walking on a soft springy surface when up on their roof. a bad snow storm could cave in their roof and cause the whole 3 story house to collapse.
This photo shows a three-layer tear off down to the skip sheeting boards I did back in 1996. It also shows the tarps I bought new for each job. Instead of just using the cheap black plastic rolls most Contractors use. You should make sure they cover the roof each night; rain or shine. As you know, the weather can change on a dime here in the Great North-West. The weather can completely change in an hour or less regardless what the Weatherman said. It also demonstrates the care I went through to protect their home and property. I built this shoot over the back balcony to divert the debris off to the side. Also, I would only use exterior grade plywood that was over the minimum code thickness. Most roofers will use the cheap OSB chipboard. Even though it is allowed by code, you should remember that the house will sweat, and this moisture can break down the glue, and you would have a mess to deal with that you really are not going to like! Also check to see where they are taking the old roofing they removed and ask to see their reciepts. Plenty of Contractors will not want to pay the $75 a ton the dump fee. That is how a lot of the illegal dumping winds up happening. |
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| Sheet Metal Flashing & Valley Work |
As I have clearly stated above; roof flashing it the #1 cause of roof failure, and chimney flashing is the worst problem you'll have to face getting them to flash it properly and not damage your chimney in the process. Still to this day well over 90% of the roof jobs I have seen are done with just cheap painted steel flashing, if redone at all. Even if the flashing is not rusty, an inspector would not want to see the old steel flashing reused, since it could not be expected to last the life of the new roofing. I have witnessed Contractors telling the homeowner they are going to use stainless steel flashing and valley metal under the new tile roof, yet when I arrived to remove the gutters they had already installed cheap painted steel flashing for under that very expensive 80 year tile roof they were installing. There is no need to paint stainless steel sheet metal, so that was a clue. Also; the stainless steel sheet metal will not attract a magnet. Only steel will attract a magnet with it's iron content. There are dozens of other metals that have no iron in them. Good stainless steel has no iron in it and will not rust like most of your utensils will. They were paying a huge amount of money to get this expensive 80 year tile roof, yet they were going to suffer leaks within 15 to 20 years with no warranty to fall back on, since it was not the tiles that failed. Not knowing where the leaks are coming from another Roofing Contractor will lie to them and say: 'The roof was badly installed, and they have to replace all the whole roof. Only because Roofing Contractors will not bid low end jobs to just replace the rusty flashing. Copper is your best value long term and even short term considering all the cost or effort to reflash a small chimney like this. Roofing Contractors in our N.W. area have been so cheap that the wholesale suppliers had stopped stocking even aluminum flashing altogether several decades ago. It can be custom made to order, but that makes it just that much more expensive. Many Roofers do not even realize that aluminum flashing is an option for them, since the painted steel is all they see available at the professional Roofing Suppliers. To reflash a single flue chimney like this typically costs you $800 or more. Out of that cost they would have saved only about $150 doing this with cheap painted steel. Clearly you'll understand how a good 80% of this cost is labor, so why use a cheaper metal that will not last, when it would effect your cost by only 20%? Also see our 'Chimney Flashing' web page to see more details of the most highly neglected area of roofing. I make lots of custom copper flashing kits for clients across the Country, so feel free to inquire about a custom kit for your chimney. I seem to be the only one in the Country offering this service. Also, if you have any dormers, or walls that protrude from the roofing; these are areas that are rarely flashed in a re-roofing project, but should be. |
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Plywood -V- OSB Chip Board |
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Contractors will use a cheaper OSB sheeting if you don't insist they use
exterior grade plywood. This is an important detail, as you roof deck is
only half as thick as your floors. You need to imagine several feet of snow
on your roof as well, like we had in 2008. Plywood has alternating
wood grain for each layer that will hug the roofing nails tighter. The CDX
plywood is also made with the exterior grade glue, so it will not fall apart
if it gets wet. I've seen many houses being built that had been rained on
several times before the roofing felt went on, so that OSB got drenched
and it's strength was compromised, which means it also will not be holding
the roof trusses in place nearly as well. Sloped roofs only require 1/2"
plywood as a minimum thickness to span the 24" wide rafter joists
placements, compared to a floor that has 16" centers and is at least
twice as thick. That means your roof is only 1/3 as strong as the floor in your
house at best and will feel soft like a trampoline between these joists. There's only 3 supports under
that 4' wide sheet of plywood, and
2 of those are only held by a few nails along the very edge of that sheet
that covers just half of that 1.5" wide truss. With 3 layers of roofing
and over a foot of snow that could be over 500# on top of each sheet of
plywood. You might as well have small cars parked side by side covering
your roof. The
minimum building code does not mean that is what they are suppose to
use. It is just the least they can get away with legally. Since they do
not sell 1/2" plywood it has to be a little thinner, or a little
thicker. What do you think most Contractors will buy? The thinner
plywood of course, so it is not actually up to that minimum code.
For flat roofs they are suppose to use 3/4" plywood or
thicker, but I've seen many cases where they did not bother to meet that
minimum requirement as well. You should insist
they use more than the minimum required thickness, or you're wasting the
cost of their labor and business expenses, which is 2/3 the cost of most
any construction work. Personally I'd like to see them attach that plywood
with deck screws the way I do, but I know that's asking way too much of
them. Try it and see the reaction you get. They'll look at you like
you've lost your mind. |
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Asphalt Saturated Roofing Felt |
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The standard 15# roofing felt is very fragile and will tear easily under foot. In most cases it will be compromised before the roofing can be finished. It may cost twice as much for 30# felt, but roofing felt is cheap. It is about $15 per 100 sq' for the better stuff. It will not be used if you do not have it written into the contract and make sure they actually use it. Also, several hardware stores sell a roofing felt labeled as 30#, but is actually as thin 15# felt, so buyer beware. It should be thick like leather, so you'll know if it is not the right stuff.
Behind me you see the 30# double thickness roofing felt I'm standing on just above the new roofing shingles. It's purpose is just to be a vapor barrier, but can protect the roof temporarily before all the roofing material is installed. It is best not to be exposed to the Sun longer than 4 to 6 months, and can be torn off the roof in a wind storm if just stapled down like most roofers will. If you have a low slope roof or just want extra protection there's a rubber underlayment commonly called 'Water and Ice Shield' that can be used instead, but it adds about $40 to $50 per square (10' x 10' area). Make a trip to your local wholesale roofing supplier to check out samples of these roofing products. They may not sell you roofing products directly w/o a Contractors License, but they will happily show you samples of the different products they sell roofers. While there ask them if they stock 0.027 thickness aluminum flashing parts. They will have sales fliers to take, or at least make notes of the products that you favor. A local company named Woodfeathers and Dealer's Supply are wholesale suppliers that have a good set of sample roofing and other products on display. They cannot recommend a good roofer, since it would conflict with their client base, but you can ask them which Roofing Contractor consistently buys the better roofing materials and only aluminum or copper flashing. That alone should be your best referral for a decent Roofer. |
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| Roofing and the Fasteners |
| This shows how roofing shingles have to start at the bottom and work
their way to
the top. It is surprisingly simple work. I hand nailed the roofing shingles with aluminum, copper, or
stainless steel
1.5" nails. It does not go as fast as
those Roofers who use a pneumatic coil nailer, or a staple gun, but these pneumatic power fasteners tend to blast the
fastener right through the soft roofing material. Many of the roofing manufacturers
no longer warranty their product when Roofers use a staple guns, yet most
Roofers
still use staples today. Only because it's cheaper and they don't have to reload as often.
Even the coil nailers are too brutal to the roofing material, and many homeowners have lost roofing shingles in high winds because it. I don't place much stock in the manufacture's warranties, but I also insisted on installing the higher quality 40-year shingles. Mainly because I know it's a thicker product that is heavier and much less prone to wind damage. Most roofers will not openly tell you about the thicker product, since it's a lot heavier to haul up onto the roof and harder to cut with their utility knife. They simply do not want to mess with it. It is a matter of being just that lazy. Very few Roofers will consider hand nailing at any price.
They do not make aluminum nails for the power nailers, but they do sell them in stainless steel for them. This option should only add around $200 - $300 to your cost, but it's well worth it! The shingles only over-laps the nail head by 1/2" or so. When I have torn off a roof it tells a story. I've seen how most of the nails were rusty. Again, it does not take a genius to see this evidence of what failed with the old roofing and why it now needs repaired. Pretty much all Roofers have seen this same evidence. These are some of the things I have found that are the most common causes of roof failure, and the products that can help to avoid this in the future. Most of the money you will pay is to cover the cost of labor and business expenses, so if you have to roof half as often, due to a little more cost for better materials, that is still a huge savings and less landfill of that hazardous waste! Reports show that construction debris from this sort of common work accounts for 40% of what goes to the land fills each year and has poisoned our water table. |
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| Nailing the Roofing Properly |
Here is a close up, showing the 6 aluminum nails I used on each shingle as recommended by the manufacturer, yet most roffers will only use 4 fasteners and void your warranty. On a steep roof they should use 8 nails per shingle. As you can see in the photograph, the nails go through the top edge of the row of shingles below that row, so actually there are 12 nails now holding down each shingle. As opposed to their 8 thin staples. This is a 150% stronger hold than a Roofer who is not even meeting the manufacturer's requirements. A few roofers will use a pneumatic 'coil nailer', which is a little better and will not void the manufacturer's warranty, but most Roofing Contractors will not buy them for their installers to use. It is because the loads are a little more expensive, and they will have to reload a little more often.
What is worse is the inherent problem with all pneumatic power nailers or staple guns; how there is a pressure setting on them, and at the proper pressure setting they will not smack the fastener down enough when it hits the 2x6 truss under the roof deck. The Roofer will not want to stop and hit that fastener down flush with their hammer when this happens, so they will set the pressure too high. This means that most of the fasteners will not be hitting that narrow board under the plywood, which is spaced 2' apart. Most of these fasteners will be shot too deep. Literally cutting through the shingle. Which makes the fasteners nearly pointless. I recommend only hiring a Roofer who will hand nail the roofing in place, but that will be very hard to find. There is no way to blast the nail head down through the shingle surface when hand nailing. The hammer head will hit the roofing material and be stopped before the damage is done. It also means the Roofer is a lot closer to the shingle surface for closer inspection of each nail placement, which means less sloopy work and fewer exposed fasteners. Stainless steel nails are even better than aluminum, since they are stronger, and can be used in coil nail guns. But good luck getting your Roofing Contractor to buy them. Even if they write into the contract that they will use only stainless steel nails if you do not inspect them they will most likely still commit fraud just to save a couple hundred $. The bottom line for them is the need for speed to make a fast buck. |
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| Skylight Installation |
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This was a difficult project where they wanted a skylight over their Jacuzzi tub, so it needed to be installed crosswise, in stead of just between a pair of trusses. I had to cut through 3 rafters and then support them with a cross beam tied into the rafters on each side of this hole I cut. I had to build a framework inside the bathroom to support the roof while I was working on it. This skylight is one of the highest quality w/an aluminum frame welded in the corners. It is made with double pane glass that is tempered and laminated for high impact resistance and safety in the event of a large branch hitting it. It is as safe as the front windshield in a car. I also had them etch the glass to deflect the light into the bathroom, instead of having a blinding force of Sunlight sweep across the room each day and bleach out the floor, walls, and such. This is not common amongst skylights, as it adds to the cost, but the customer has reported they simply love it over the years. |
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| Skylight & Pipe Vent Flashing |
This is the skylight in place. It also shows the dark gray pre-painted aluminum sheet metal diverter that I installed to minimize the river of water in a heavy down pour that would hit the horizontal flashing on the topside of the skylight.
Here is also a good example of the lead pipe flashings I used. Most roofers will use cheap steel flashings with a black rubber boot that hugs the outside of the pipe. This seems like a good concept, but the rubber they use is a very cheap rubber and will deteriorate from UV Sunlight exposure within a decade, allowing the roof to leak. You will also see many homes that suffer from rust streaks running down the roofing under this kind of flashing. These are galvanized steel flashings, and the zinc they use for rust protection is very thin and very soft metal, which will wash off from the rain. The lead pipe vent jackets are a little more costly, but they are the only things I have seen that will last. Roof vents are also a big problem not lasting as long as the roofing. The standard roof vents these days are made of a PVC plastic. They may not be able to rust, but they are failing sooner than steel vents from UV damage. Aluminum or copper vents are the only way to last, and can even be re-used when roofed again. That is if they are not made with very thin sheet-metal to save cost. They should be at least .027 thick, or made of 20oz copper. To read our special web page on Chimney Step and Counter Flashing go to our web page for this import and issue and see how it is to be done right. |
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Even though I no-longer do
roofing work,if you take the time to study this information, you will be a lot
better prepared to know what to ask for of your Roofing Contractor and
hopefully not get so screwed. If you call the CCB, you will find that this is
by far the worst area of
construction trades getting reliable work on your house. As much as 2/3 of the money you pay for construction work covers the cost of labor, business expenses, and profit for the contractor, so re-roofing half as often due to a little more cost for better materials is a huge savings! When I have torn into any construction project it tells a story about what failed. Why am I here is the question? It should not take a genius to see the evidence of what failed, and hopefully solve this from reoccurring in the near future. It is sad to think how pretty much all the Roofing Contractors know the solutions, but you are not able to pay them enough money to do the job right. I even approached a few of the less terrible Roofing Contractors with a list of roofing standards, saying; if they could follow these standards, I would make it worth their while. But the response I got was that they were not willing to do this kind of quality workmanship at any price. Below are some of the detailed issues and solutions to what I have found that are the most common causes of roof failure, and the products that can help to avoid this in the future for a willing roofing contractor to fix those problems. If you find the information here very helpful, it would be kind of you to show your appreciation ($) for the generous advice I spent thousands of hours to provide here for the world wide web consumption. Don't feel too bad if you are not willing to appreciate us for the advice here, since no-one actually has yet (a sad commentary on our society). |
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To recap, You must insist on: (a) A full tear-off of all the layers of old roofing shingles to be able to inspect the roof deck and relpace any that have been compromised showing dark stains. Especially if there is a layer of wood shingles, or the thickness of the old roofing will not allow the nails to be able to grip into the roof deck below, which should be more solid than aged shingles. (b) If a new roof decking is needed insist on thicker than code CDX exterior grade plywood. (c) Real 30# roofing felt, or a better yet a high temp Water and Ice Shield under-layment. It should be thick like leather. (d) Only aluminum, high grade stainless steel, or copper roof vents and flashing (no steel or plastic), lead pipe vent sleeve flashing w/matching lead caps. You will need to be there on-site to inspect with a magnet before these flashing parts go on your roof. Only steel will attract a magnet and will need to be taken back.
(e)
Demand that the chimney and dormer flashing
be replaced. Clearly written in the contract and
inspected to verify it was properly flashed
(or they won't!). (f) Better than standard 25-year roofing material are thicker shingles for better wind resistance. (g) Hand nailed with aluminum or stainless steel nails that are at least 1.5" long (if you can find someone who is willing to do this). Or at least a coil nail gun with 1.5" long stainless steel nails. (h) More nails per shingle than the minimum code requirement: at least 6 per shingle on low slope roofs, and 8 per shingle on roofs 10/12 pitch or above. (i) Have the new roof treated with moss control powder and or a copper ridge cap (no zinc metal strips) |
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Consultation Service Available If you are impressed with what you read on this web site, yet you feel you'll need our expertise I can be hired to help consult personally with your projects with loads of advice and ideas you may not have considered. it is true that this web site demonstrates how I (David Rich) have been tested to have a 99% mechanical aptitude and an extraordinary ability in spatial arrangement, so I seem to be able to evaluate situation better than most experienced Contractors and even Inspectors, be they unbiased and honest or not. If you are local to us, with an existing issue, or a up-coming issue about construction work regarding many aspects of construction, I offer a Quality Control Standards Consultation Service for a fee I would love to be able to help you all for free, but in the real world this is simply not possible, or I would be on the phone 24/7, and you would still have trouble getting your call in to me. I am still an active Gutter Installer, using the daylight hours to get our paying work done, be it in the shop or out at a work site. Not to mention having to do local bids in the evening or paper work. That is not counting having a life outside of work. When I am up on a roof, that may not be a good time to chat for a half an hour about your problems caused by some other contractor 3,000 miles away, so we may need to make an appointment to talk when it is safer for me. I do have a toll free phone number, but before calling us for consultation services; I would like you go to our contact info web page and send us an informational e-mail first; going over your situation, digital photos, and your contact information and times to be reached, and I will send you a response e-mail within 24 hours to make arrangements for cost and to set up a time to go over your issues. Please follow these guide lines, or I will not be able to help you out. |
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Other
Helpful Roofing Information For some valuable advice with regards to roofing and rain management issues check out our:
(a)
Gutter Installation web pages for answers and solutions that could save you thousands of $ and a great deal of anguish. If you do find this information very helpful, feel free to send us a $ tip for the assistance I so freely have published on the web here for your benefit, like you might tip a waitress. Heck, send us a gift certificate for a candle lit dinner for two. <LOL> |
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I was also a 1997 finalist for this same award. See our referral web page to see how I managed to be honored with this special award |
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